ULTRASTRESS PROTECT
PE100-RC type wastewater pipes with protective layer
EN 12201-2, PAS 1075 type 3, DN/OD 32-630 [mm]
ULTRASTRESS PROTECT wastewater pressure pipes are made from PE100-RC material with a polypropylene (PP) protective layer (10% of wall thickness) for additional durability.
PE100-RC material pipes are resistant to the long-term expansion of cracks, scratching and point-type loads. Point-type loads are especially common during the assembly of the pipelines using trenchless installation methods (for instance, as a result of friction against the stones that are present in the soil). In the case of a point-type load, tension and plastic deformations are produced in the material, which may cause cracks in the internal surface of the pipe.
PE100-RC pipes with PP coating provide additional durability against scratching in cases of especially complex installation, for instance, while burst lining.
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Advantages
- Minimum 100 years lifetime
- The protective layer provides maximum resistance to mechanical damage
- Conforms to PAS 1075 Type 3
- High resistance to point-type loads
- Designed for alternative installation methods- horizontal directional drilling, relining and bursting
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Construction methods
Conventional (traditional) construction:
- In open trenches without bedding and filling according to EN 1610, EN 1046, EN 12327, EN 12007-2 (does not apply to soil-filled in around the pipe)
Alternative installation techniques:
- Laying into the soil with a plough or a milling cutter according to EN 1610, EN 1046, EN 12327, EN 12007-2 (does not apply to soil-filled around the pipe)
- Horizontal directional drilling according to EN 12889, EN 14457
HORIZONTAL DIRECTIONAL DRILLING is used for the construction of new or the reconstruction of old pipelines. The old pipelines can remain fully functional during the reconstruction. Only short term interruptions of work may occur in order to perform new connections. The use of this method is suitable for areas where trench works must be avoided due to, for instance: water bodies, roads and railroads, squares, buildings, etc.- Drawing into the old pipe (relining)* according to EN 12889, EN 14457
RELINING method is used for the reconstruction of old pipelines. ULTRASTRESS pipe with a slightly smaller diameter is drawn into the old pipe. This method is used in several cases of reconstruction. Only the beginning of the pipeline span has to be reconstructed and junctions of the pipe are excavated during the works.- Burst lining according to EN 12889, EN 14457
BURST LINING is used if the old pipeline is heavily deformed or its diameter does not conform with the new requirements. A hydraulic burst head is used as the guide, which builds the way for the new pipe. The specific nature of the method permits the drawing in of a pipe of the same diameter or larger than the existing one. Advantages of the method:- Reconstruction of easily bursting pipes made of materials like ceramic, concrete, cast iron, polymer, steel, etc. is possible.
- The flow rate parameters of the new pipe are higher or equal to the throughput capacity of the reconstructed pipe (drawing in of a pipe with a larger diameter is possible).
- Compact equipment permits operation in restricted conditions
Pipe welding operations:
Buttfusion jointing should be carried out according to ISO 12176-1 standard requirement. Electrofusion jointing should be carried out according to ISO 12176-2 standard requirements.
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Technical information
- Conforms to PAS1075 type 3
- Dimensions of the pipe conform to EN 12201
- Core pipe from high-density polyethylene (HDPE), type PE100-RC
- Peelable protective layer from polypropylene (PP)
- Protective layer thickness: ~10% of the thickness of the core pipe wall thickness
- Green stripes identify additional PP protective layer
- Following ISO/TR 10358 and ISO/TR 7620, the pipes and fittings possess chemical resistance between pH 2 (acid) and pH 12 (alkaline)
Pipe dimensions:
dn en [mm] em (±10%) [mm] Dm [mm] SDR17^ 32 2.0 ~0.9 33.8 40 2.4 ~1.0 42 63 3.8 ~1.0 65 90 5.4 ~1.5 93 110 6.6 ~1.8 113.6 125 7.4 ~2.0 129 160 9.5 ~2.0 164 180 10.7 ~2.0 184 200 11.9 ~2.0 204 225 13.4 ~3.0 231 250 14.8 ~3.0 256 280 16.6 ~3.0 286 315 18.7 ~3.0 321 355 21.1 ~4.0 363 400 23.7 ~4.0 408 450 26.7 ~4.0 458 500 29.7 ~4.0 508 560 33.2 ~5.0 570 630 37.4 ~5.0 640 dn en [mm] em (±10%) [mm] Dm [mm] SDR11^ 32 3.0 ~0.9 33.8 40 3.7 ~1.0 42 63 5.8 ~1.0 65 90 8.2 ~1.5 93 110 10.0 ~1.8 113.6 125 11.4 ~2.0 129 160 14.6 ~2.0 164 180 16.4 ~2.0 184 200 18.2 ~2.0 204 225 20.5 ~3.0 231 250 22.7 ~3.0 256 280 25.4 ~3.0 286 315 28.6 ~3.0 321 355 32.2 ~4.0 363 400 36.3 ~4.0 408 450 40.9 ~4.0 458 500 45.4 ~4.0 508 560 50.8 ~5.0 570 630 57.2 ~5.0 640 EVOPIPES PIPE CLASSIFICATION ACCORDING TO PAS* 1075
* PAS = Publicly Available Specification serves as an addition to the existing system of normative acts and directives and refers to polyethylene pipes that are intended for installation using alternative construction methods.
Type 1 – monolith wall pipe made of PE100 – RC material.
Type 2 – 2 layer pipe made of PE100 – RC material, 10% VISIO layer, 90% base layer.
Type 3 – monolith wall pipe made of PE100 – RC material with polypropylene (PP) protective layer, the green lines identify additional protective layer.
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Certificates
EVOAQUA and ULTRASTRESS EN 12201-2 Certificate ENG (INSTA-CERT)
Conformity mark certificate (INSTA-CERT)
DownloadEVOAQUA & ULTRASTRESS Certificate ENG (SPSC)
Certificate of consistency of performance (SPSC)
DownloadDK-VAND Certificate ULTRASTRESS & PROTECT ENG (DK VAND)
Certification of products for drinking water supply
Download