ULTRASTRESS PROTECT

PE100-RC type wastewater pipes with protective layer

EN 12201-2, PAS 1075 type 3, DN/OD 32-630 [mm]
ULTRASTRESS PROTECT
ULTRASTRESS PROTECT
ULTRASTRESS PROTECT
ULTRASTRESS PROTECT

ULTRASTRESS PROTECT wastewater pressure pipes are made from PE100-RC material with a polypropylene (PP) protective layer (10% of wall thickness) for additional durability.

PE100-RC material pipes are resistant to the long-term expansion of cracks, scratching and point-type loads. Point-type loads are especially common during the assembly of the pipelines using trenchless installation methods (for instance, as a result of friction against the stones that are present in the soil). In the case of a point-type load, tension and plastic deformations are produced in the material, which may cause cracks in the internal surface of the pipe.

PE100-RC pipes with PP coating provide additional durability against scratching in cases of especially complex installation, for instance, while burst lining.

  • Advantages
    • Minimum 100 years lifetime
    • The protective layer provides maximum resistance to mechanical damage
    • Conforms to PAS 1075 Type 3
    • High resistance to point-type loads
    • Designed for alternative installation methods- horizontal directional drilling, relining and bursting
  • Construction methods
    Conventional (traditional) construction:
    • In open trenches without bedding and filling according to EN 1610, EN 1046, EN 12327, EN 12007-2 (does not apply to soil-filled in around the pipe)

    Alternative installation techniques:

    • Laying into the soil with a plough or a milling cutter according to EN 1610, EN 1046, EN 12327, EN 12007-2 (does not apply to soil-filled around the pipe)
    • Horizontal directional drilling according to EN 12889, EN 14457

               
    HORIZONTAL DIRECTIONAL DRILLING is used for the construction of new or the reconstruction of old pipelines. The old pipelines can remain fully functional during the reconstruction. Only short term interruptions of work may occur in order to perform new connections. The use of this method is suitable for areas where trench works must be avoided due to, for instance: water bodies, roads and railroads, squares, buildings, etc.

    • Drawing into the old pipe (relining)* according to EN 12889, EN 14457

               
    RELINING method is used for the reconstruction of old pipelines. ULTRASTRESS pipe with a slightly smaller diameter is drawn into the old pipe. This method is used in several cases of reconstruction. Only the beginning of the pipeline span has to be reconstructed and junctions of the pipe are excavated during the works.

    • Burst lining according to EN 12889, EN 14457

               
    BURST LINING is used if the old pipeline is heavily deformed or its diameter does not conform with the new requirements. A hydraulic burst head is used as the guide, which builds the way for the new pipe. The specific nature of the method permits the drawing in of a pipe of the same diameter or larger than the existing one. Advantages of the method:

    1. Reconstruction of easily bursting pipes made of materials like ceramic, concrete, cast iron, polymer, steel, etc. is possible.
    2. The flow rate parameters of the new pipe are higher or equal to the throughput capacity of the reconstructed pipe (drawing in of a pipe with a larger diameter is possible).
    3. Compact equipment permits operation in restricted conditions

    Pipe welding operations:

    Buttfusion jointing should be carried out according to ISO 12176-1 standard requirement. Electrofusion jointing should be carried out according to ISO 12176-2 standard requirements.

  • Technical information
    • Conforms to PAS1075 type 3
    • Dimensions of the pipe conform to EN 12201
    • Core pipe from high-density polyethylene (HDPE), type PE100-RC
    • Peelable protective layer from polypropylene (PP)
    • Protective layer thickness: ~10% of the thickness of the core pipe wall thickness
    • Green stripes identify additional PP protective layer
    • Following ISO/TR 10358 and ISO/TR 7620, the pipes and fittings possess chemical resistance between pH 2 (acid) and pH 12 (alkaline)
    Pipe dimensions:

    dn en [mm] em (±10%) [mm] Dm [mm]
    SDR17^
    32 2.0 ~0.9 33.8
    40 2.4 ~1.0 42
    63 3.8 ~1.0 65
    90 5.4 ~1.5 93
    110 6.6 ~1.8 113.6
    125 7.4 ~2.0 129
    160 9.5 ~2.0 164
    180 10.7 ~2.0 184
    200 11.9 ~2.0 204
    225 13.4 ~3.0 231
    250 14.8 ~3.0 256
    280 16.6 ~3.0 286
    315 18.7 ~3.0 321
    355 21.1 ~4.0 363
    400 23.7 ~4.0 408
    450 26.7 ~4.0 458
    500 29.7 ~4.0 508
    560 33.2 ~5.0 570
    630 37.4 ~5.0 640
    dn en [mm] em (±10%) [mm] Dm [mm]
    SDR11^
    32 3.0 ~0.9 33.8
    40 3.7 ~1.0 42
    63 5.8 ~1.0 65
    90 8.2 ~1.5 93
    110 10.0 ~1.8 113.6
    125 11.4 ~2.0 129
    160 14.6 ~2.0 164
    180 16.4 ~2.0 184
    200 18.2 ~2.0 204
    225 20.5 ~3.0 231
    250 22.7 ~3.0 256
    280 25.4 ~3.0 286
    315 28.6 ~3.0 321
    355 32.2 ~4.0 363
    400 36.3 ~4.0 408
    450 40.9 ~4.0 458
    500 45.4 ~4.0 508
    560 50.8 ~5.0 570
    630 57.2 ~5.0 640

    EVOPIPES PIPE CLASSIFICATION ACCORDING TO PAS* 1075 

    * PAS = Publicly Available Specification serves as an addition to the existing system of normative acts and directives and refers to polyethylene pipes that are intended for installation using alternative construction methods.

    Type 1 – monolith wall pipe made of PE100 – RC material.

    Type 2 – 2 layer pipe made of PE100 – RC material, 10% VISIO layer, 90% base layer.

    Type 3 – monolith wall pipe made of PE100 – RC material with polypropylene (PP) protective layer, the green lines identify additional protective layer.

  • Certificates

    ULTRASTRESS PROTECT / TRACER EPD

    Environmental product declaration (EPD HUB)

    Download
    ULTRASTRESS PROTECT / TRACER EPD

    ULTRASTRESS, VISIO, PROTECT Certificate ENG

    Certificate of conformity (Bureau Veritas)

    Download
    ULTRASTRESS, VISIO, PROTECT Certificate ENG

    EVOAQUA and ULTRASTRESS EN 12201-2 Certificate ENG (INSTA-CERT)

    Conformity mark certificate (INSTA-CERT)

    Download
    EVOAQUA and ULTRASTRESS EN 12201-2 Certificate ENG (INSTA-CERT)

    EVOAQUA & ULTRASTRESS Certificate ENG (SPSC)

    Certificate of consistency of performance (SPSC)

    Download
    EVOAQUA & ULTRASTRESS Certificate ENG (SPSC)

    DK-VAND Certificate ULTRASTRESS & PROTECT ENG (DK VAND)

    Certification of products for drinking water supply

    Download
    DK-VAND Certificate ULTRASTRESS & PROTECT ENG (DK VAND)

ULTRASTRESS PROTECT

PE100-RC type wastewater pipes with protective layer

EN 12201-2, PAS 1075 type 3, DN/OD 32-630 [mm]
Downloads

ULTRASTRESS, VISIO, PROTECT Information ENG

Pressure pipe systems for alternative and traditional construction methods

Download
ULTRASTRESS, VISIO, PROTECT Information ENG

ULTRASTRESS PROTECT / TRACER EPD

Environmental product declaration (EPD HUB)

Download
ULTRASTRESS PROTECT / TRACER EPD

ULTRASTRESS, VISIO, PROTECT Certificate ENG

Certificate of conformity (Bureau Veritas)

Download
ULTRASTRESS, VISIO, PROTECT Certificate ENG

EVOAQUA and ULTRASTRESS EN 12201-2 Certificate ENG (INSTA-CERT)

Conformity mark certificate (INSTA-CERT)

Download
EVOAQUA and ULTRASTRESS EN 12201-2 Certificate ENG (INSTA-CERT)

EVOAQUA & ULTRASTRESS Certificate ENG (SPSC)

Certificate of consistency of performance (SPSC)

Download
EVOAQUA & ULTRASTRESS Certificate ENG (SPSC)

DK-VAND Certificate ULTRASTRESS & PROTECT ENG (DK VAND)

Certification of products for drinking water supply

Download
DK-VAND Certificate ULTRASTRESS & PROTECT ENG (DK VAND)

Calculators

Hydraulic calculations of water pressure pipes

Calculations of water throughflow, flow speed, and pressure drop.

Horizontal directional drilling calculations

Calculation of pipe pulling force and length according to GW 321

Order information

DN Min. length [m] Code Max. length [m]
ULTRASTRESS PROTECT, PN16 bar, SDR11
Pipes in coils
32 100 on request up to 2000
40 100 on request up to 1000
63 100 on request up to 600
90 100 on request up to 200
110 100 on request 12/13.4/20/50
Pipes in bars
125 12 on request 13.4/20
160 12 on request 13.4/20
180 12 on request 13.4/20
200 12 on request 13.4/20
225 12 on request 13.4/20
250 12 on request 13.4/20
280 12 on request 13.4/20
315 12 on request 13.4/20
355 12 on request 13.4/20
400 12 on request 13.4/20
450 12 on request 13.4/20
500 12 on request 13.4/20
560 12 on request 13.4/20
630 12 on request 13.4/20
DN Min. length [m] Code Max. length [m]
ULTRASTRESS PROTECT, PN10 bar, SDR17
Pipes in coils
32 100 on request up to 2000
40 100 on request up to 1000
63 100 on request up to 600
90 100 on request up to 200
110 100 on request 12/13.4/20/50
Pipes in bars
125 12 on request 13.4/20
160 12 on request 13.4/20
180 12 on request 13.4/20
200 12 on request 13.4/20
225 12 on request 13.4/20
250 12 on request 13.4/20
280 12 on request 13.4/20
315 12 4070031512043KFE00F 13.4/20
355 12 on request 13.4/20
400 12 on request 13.4/20
450 12 on request 13.4/20
500 12 on request 13.4/20
560 12 on request 13.4/20
630 12 on request 13.4/20

Other SDR and pressure class pipes available on request
Product pictures are provided for informative purposes only.
Proportions and colours of the original production may differ from the pictures.

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